China Worm Gear Motor Gearbox with Super Quality and Short Delivery worm gearbox calculation

Product Description

 

Product Description

Primary Functions:
1) Made of high top quality aluminum alloy, gentle excess weight and non-rusting
two) Large output torque and substantial radiating efficiency
3) Easy operating and lower sound, can work long time in dreadful situation
4) Good-looking physical appearance, tough service life and little quantity
5) Suited for omnibearing set up
Principal Materials:
1)housing:aluminium alloy ADC12(measurement 571-090) die cast iron HT200(size one hundred ten-one hundred fifty)
2)Worm:20Cr, ZI Involute profile carbonize&quencher heat remedy make gear surface hardness up to 56-62 HRC After precision grinding, carburization layer’s thickness in between .3-.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-one
Combination Alternatives:
Input:with input shaft, With square flange,With IEC regular input flange
Output:with torque arm, output flange, one output shaft, double output shaft, plastic include
Worm reducers are obtainable with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+Personal computer, NMRV+UDL, NMRV+MOTORS
Laptop Overview:
Laptop Prestage helical geared device is modular and can be mounted on any variety reducers with PAM Flange construction.The prestage can not be employed by itself , but want to be coupled with any reducers as units.
Pc Materials:
With aluminium alloy housing, and 20Cr Gear, the gear machined properly floor on basis of the involute.

Thorough Pictures

 

Item Parameters

   Old Model      New Model   Ratio   Center Distance     Electricity Input Dia.     Output Dia.       Output Torque         Weight       
RV571       7.5~100    25mm .06KW~.12KW    Φ9 Φ11 21N.m  .7kgs
RV030 RW030 7.5~one hundred 30mm .06KW~.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 seven.5~a hundred 40mm .09KW~.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 seven.5~one hundred 50mm .12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 seven.5~a hundred 63mm .18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  six.2kgs
RV075 RW075 seven.5~100 75mm .25KW~4.0KW Φ14(Φ19,Φ24,Φ28)    Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~a hundred 90mm .37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 seven.5~a hundred 110mm .55KW~7.5KW Φ19(Φ24,Φ28,Φ38) Φ42 1050N.m  35.0kgs
RV130 RW130 seven.5~a hundred 130mm .75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~one hundred 150mm 2.2KW~15KW Φ28(Φ38,Φ42) Φ50   eighty four.0kgs

Define Dimension:

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V
030 80 97 fifty four forty four fourteen 55 32 56 sixty three 65 29 fifty five 40 57 thirty 75 44 six.five 21 5.5 M6*10(n=4) five sixteen.3 27
040 100 121.5 70 sixty eighteen(19) sixty 43 seventy one seventy eight 75 36.five 70 50 seventy one.five 40 87 55 6.5 26 6.5 M6*ten(n=4) 45° six 20.8(21.8) 35
050 a hundred and twenty one hundred forty four 80 70 25(24) 70 49 eighty five 92 85 43.5 eighty 60 eighty four 50 one hundred 64 eight.5 30 7 M8*twelve(n=4) 45° 8 28.3(27.3) 40
063 144 174 a hundred 85 twenty five(28) eighty 67 103 112 ninety five 53 ninety five 72 102 63 a hundred and ten 80 8.five 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 one hundred twenty 90 28(35) ninety five seventy two 112 a hundred and twenty a hundred and fifteen fifty seven 112.five 86 119 75 a hundred and forty ninety three 11 forty ten M8*fourteen(n=8) 45° 8(10) 31.3(38.3) sixty
090 206 238 a hundred and forty a hundred 35(38) one hundred ten seventy four a hundred thirty one hundred forty one hundred thirty sixty seven 129.5 103 135 ninety a hundred and sixty 102 thirteen 45 eleven M10*16(n=8) 45° ten 38.3(forty one.3) 70
one hundred ten 255 295 170 115 42 one hundred thirty one hundred forty four 155 one hundred sixty five seventy four 160 127.five 167.5 one hundred ten two hundred 125 14 50 fourteen M10*18(n=8) 45° twelve 45.three 85
one hundred thirty 293 335 two hundred 120 45 a hundred and eighty one hundred fifty five 170 215 eighty one 179 146.5 187.5 130 250 a hundred and forty sixteen 60 fifteen M12*20(n=8) 45° 14 48.eight 100
a hundred and fifty 340 four hundred 240 a hundred forty five 50 one hundred eighty 185 200 215 ninety six 210 170 230 one hundred fifty 250 a hundred and eighty 18 72.five eighteen M12*22(n=8) 45° 14 fifty three.eight one hundred twenty

Company Profile

About CZPT Transmission:
We are a professional reducer company located in HangZhou, ZHangZhoug province.Our foremost merchandise is  full variety of RV571-a hundred and fifty worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, Personal computer units, UDL Variators and AC Motors, G3 helical gear motor.Items are commonly utilized for applications these kinds of as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-creating, design equipment, metallurgic mine, environmental security engineering, and all types of automatic traces, and assembly traces.With rapidly delivery, exceptional right after-product sales services, innovative generating facility, our merchandise promote well  both at property and abroad. We have exported our reducers to Southeast Asia, Japanese Europe and the Middle East and so on.Our aim is to develop and innovate on the foundation of high good quality, and develop a good reputation for reducers.
Workshop:
Exhibition:
We participate Germany Hannver Exhibition-ZheJiang PTC Honest-Turkey Get Eurasia

Packaging & Transport

Packing data:Plastic Luggage+Cartons+Wooden Cases , or on ask for

Set up Instructions

To install the reducer, it is required to observe the subsequent issues:
1)Examine the correct rotation route of output shaft before fitting reducer to devices.
two)Prior to mounting, pls examine shaft diameter, bore diameter, key and keyway, to be certain their dimension are not deviation In order to maintain very good overall performance, also pls stay away from assembling as well limited or as well free. 
3)Reducer have to be mounted to devices stably to steer clear of vibration.
4)Whenever attainable,protect the reducer in opposition to solar radiation and undesirable weather conditions.
five)In the situation of specifically lengthy period of time of storage(4-6 months), if the oil seal is not immersed in lubricant within the device, it is advised to alter it because the rubber could adhere to the shaft or might even have missing the elasticity.
6)Portray have to absolutely not go over rubber elements and the holes on breather plug if any.
7)When hook up with hollow or reliable shaft, pls grease the joint to keep away from lock or oxidation.
eight)Check out the correct lubricant amount by way of indicator if there is one.
9)Beginning must just take place steadily, with out instantly implementing the maximum load.
ten)When utilizing various of motors to match reducer directly, supporting unit is required if motor is way too heavy.
11)Guarantee excellent heat dissipation by retaining good air flow near the motor enthusiast.
12)In the scenario of ambient temperature40ºC, pls contact the technological section.

Soon after Revenue Service

one.Servicing Time and Guarantee:In 1 12 months following acquiring products.
two.Other SupportSuch as modeling selection manual, installation guide, and issue resolution guide, etc.

FAQ

one.Q:Can you make as for each client drawing?
   A: Of course, we provide personalized support for consumers accordingly. We can use customer’s nameplate for gearboxes.
two.Q:What is your conditions of payment ?
   A: 30% deposit just before production,balance T/T before shipping.
3.Q:Are you a trading company or producer?
   A:We are a manufacurer with innovative equipment and experienced personnel.
4.Q:What’s your creation potential?
   A:8000-9000 PCS/Month
5.Q:Free of charge sample is obtainable or not?
   A:Sure, we can offer totally free sample if client agree to pay for the courier price
6.Q:Do you have any certificate?
   A:Indeed, we have CE certification and SGS certificate report.
Speak to details:
Ms Lingel Pan
For any questions just come to feel free of charge ton contact me. Many thanks for your sort interest to our business!

US $12-220
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Right Angle
Gear Shape: Helical Worm Gear
Step: Double Stage+Single Stage

###

Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

   Old Model      New Model   Ratio   Center Distance     Power Input Dia.     Output Dia.       Output Torque         Weight       
RV025       7.5~100    25mm 0.06KW~0.12KW    Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm 0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm 0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm 0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm 0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm 0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)    Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm 0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm 0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38) Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm 0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm 2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8 120
US $12-220
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Right Angle
Gear Shape: Helical Worm Gear
Step: Double Stage+Single Stage

###

Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

   Old Model      New Model   Ratio   Center Distance     Power Input Dia.     Output Dia.       Output Torque         Weight       
RV025       7.5~100    25mm 0.06KW~0.12KW    Φ9 Φ11 21N.m  0.7kgs
RV030 RW030 7.5~100 30mm 0.06KW~0.25KW Φ9(Φ11) Φ14 45N.m  1.2kgs
RV040 RW040 7.5~100 40mm 0.09KW~0.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~100 50mm 0.12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 7.5~100 63mm 0.18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm 0.25KW~4.0KW Φ14(Φ19,Φ24,Φ28)    Φ28(Φ35) 410N.m  9.0kgs
RV090 RW090 7.5~100 90mm 0.37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  13.0kgs
RV110 RW110 7.5~100 110mm 0.55KW~7.5KW Φ19(Φ24,Φ28,Φ38) Φ42 1050N.m  35.0kgs
RV130 RW130 7.5~100 130mm 0.75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  48.0kgs
RV150 RW150 7.5~100 150mm 2.2KW~15KW Φ28(Φ38,Φ42) Φ50   84.0kgs

###

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8 120

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
worm reducer

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Worm Gear Motor Gearbox with Super Quality and Short Delivery     worm gearbox calculationChina Worm Gear Motor Gearbox with Super Quality and Short Delivery     worm gearbox calculation
editor by czh 2023-01-30

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