China Helical Worm Gearbox Coupled with Servo Motor Flange worm gearbox efficiency

Solution Description

SA Collection Helical Worm Gearbox with 1.5kw Explosion Proof Motor industrial helical gearbox

 

Enter Configurations

Direct motor coupled

With IEC B5/B14 motor flange

With IEC B5/B14 motor mounted

With CZPT enter shaft

Output Configurations

 

Strong output shaft

Solid output shaft with flange

Hollow output shaft

Hollow output shaft with flange

Variants of the Helical Worm Gear Device Series S / SF / SA / SAF

Foot- or flange-mounted

B5 or B14 flange-mounted

Reliable shaft or hollow shaft

Hollow shaft with keyed link, shrink disk, splined hollow shaft, or Torque Arm

 

Complex Data:

Housing materials Forged iron/Ductile iron
Housing hardness HBS190-240
Equipment content 20CrMnTi alloy steel
Surface area hardness of gears HRC58°~62 °
Equipment core hardness HRC33~40
Enter / Output shaft material 42CrMo alloy steel
Enter / Output shaft hardness HRC25~thirty
Machining precision of gears exact grinding, 6~5 Quality
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, and so forth.
Effectiveness 94%~ninety six% (is dependent on the transmission phase)
Sound (MAX) sixty~68dB
Temp. rise (MAX) 40°C
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand name of bearings China best model bearing, HRB/LYC/ZWZ/C&U. Or other manufacturers asked for, NSK.
Brand of oil seal NAK — ZheJiang or other brands requested

Attributes

Higher modular design and style, flexible mounting mode.
Integrated casting housing,compact dimension, secure transmitting and reduced sounds stage.
Excellent oil leakage stopping tends to make the great sealings and can be utilised in broad selection of industry.
Superior gear grinding and modified profile, substantial loading assistance and a lot more risk-free procedure.
Higher effectiveness and preserve energy.
Preserve price and lower servicing.

Specification

Design

Shaft Dia.

mm

Horizontal Middle Top mm

Exterior Flange Dia.

 mm

Energy

(kw)

Ratio

(i)

Nominal Torque

(Nm)

Solid Shaft

Hollow Shaft

S/SF/SA/SAF37

ф20

ф20

88

 

.twelve-.55

24-204

100

S/SF/SA/SAF47

ф25

ф30 / ф25

one hundred

160

.eighteen-.75

24-204

a hundred and fifty

S/SF/SA/SAF57

ф30

ф35 / ф30

112

two hundred

.seventy five-1.5

24-204

250

S/SF/SA/SAF67

ф35

ф45 /ф40

140

200

.seventy five-three

24-285

460

S/SF/SA/SAF77

ф45

ф60 / ф50

one hundred eighty

250

.75-7.five

24-385

1200

S/SF/SA/SAF87

ф60

ф70 / ф60

225

350

one.1-11

24-389

2000

S/SF/SA/SAF97

ф70

ф90 / ф70

280

450

one.5-eighteen.five

24-389

3500

Organization profile

Situation

Packing

FAQ

Q1: I want to buy your items, how can I spend?
A: You can shell out by way of T/T(30%+70%), L/C ,D/P and so forth. 

Q2: How can you guarantee the good quality?
A: One year’s guarantee in opposition to B/L date. If you satisfy with top quality problem, please deliver us photographs or video to examine, we guarantee to send out spare components or new goods to substitute. Our ensure not incorporate inappropriate procedure or improper specification assortment. 

Q3: How we decide on designs and specs?
A: You can e-mail us the collection code (for example: RC series helical gearbox) as well as necessity information, these kinds of as motor electricity,output pace or ratio, services aspect or your software…as much data as possible. If you can supply some photographs or drawings,it is nice. 

This autumn: If we don’t find what we want on your internet site, what ought to we do?
A: We offer you 3 options:
one, You can e-mail us the pictures, drawings or descriptions details. We will try out to design your goods on the basis of our
regular models.
two, Our R&D department is skilled for OEM/ODM goods by drawing/samples, you can deliver us samples, we do personalized design for your bulk purchasing.
3, We can produce new items if they have good market. We have already designed a lot of objects for particular using profitable, these kinds of as particular gearbox for agitator, cement conveyor, sneakers devices and so on. 

Q5: Can we purchase 1 personal computer of every single merchandise for high quality tests?
A: Indeed, we are happy to take demo purchase for top quality screening.

Q6: How about your product shipping time?
A: Usually for 20’container, it requires 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.


/ Piece
|
2 Pieces

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: M1-M6
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step

###

Customization:
Available

|


###

Input Configurations
Direct motor coupled
With IEC B5/B14 motor flange
With IEC B5/B14 motor mounted
With solid input shaft
Output Configurations
 
Solid output shaft
Solid output shaft with flange
Hollow output shaft
Hollow output shaft with flange
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid shaft or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm

###

Housing material Cast iron/Ductile iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 94%~96% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise (MAX) 40°C
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK.
Brand of oil seal NAK — Taiwan or other brands requested

###

Model
Shaft Dia.
mm
Horizontal Center Height mm
External Flange Dia.
 mm
Power
(kw)
Ratio
(i)
Nominal Torque
(Nm)
Solid Shaft
Hollow Shaft
S/SF/SA/SAF37
ф20
ф20
88
 
0.12-0.55
24-204
100
S/SF/SA/SAF47
ф25
ф30 / ф25
100
160
0.18-0.75
24-204
150
S/SF/SA/SAF57
ф30
ф35 / ф30
112
200
0.75-1.5
24-204
250
S/SF/SA/SAF67
ф35
ф45 /ф40
140
200
0.75-3
24-285
460
S/SF/SA/SAF77
ф45
ф60 / ф50
180
250
0.75-7.5
24-385
1200
S/SF/SA/SAF87
ф60
ф70 / ф60
225
350
1.1-11
24-389
2000
S/SF/SA/SAF97
ф70
ф90 / ф70
280
450
1.5-18.5
24-389
3500

/ Piece
|
2 Pieces

(Min. Order)

###

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: M1-M6
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step

###

Customization:
Available

|


###

Input Configurations
Direct motor coupled
With IEC B5/B14 motor flange
With IEC B5/B14 motor mounted
With solid input shaft
Output Configurations
 
Solid output shaft
Solid output shaft with flange
Hollow output shaft
Hollow output shaft with flange
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid shaft or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm

###

Housing material Cast iron/Ductile iron
Housing hardness HBS190-240
Gear material 20CrMnTi alloy steel
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Input / Output shaft material 42CrMo alloy steel
Input / Output shaft hardness HRC25~30
Machining precision of gears accurate grinding, 6~5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment tempering, cementiting, quenching, etc.
Efficiency 94%~96% (depends on the transmission stage)
Noise (MAX) 60~68dB
Temp. rise (MAX) 40°C
Temp. rise (Oil)(MAX) 50°C
Vibration ≤20µm
Backlash ≤20Arcmin
Brand of bearings China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK.
Brand of oil seal NAK — Taiwan or other brands requested

###

Model
Shaft Dia.
mm
Horizontal Center Height mm
External Flange Dia.
 mm
Power
(kw)
Ratio
(i)
Nominal Torque
(Nm)
Solid Shaft
Hollow Shaft
S/SF/SA/SAF37
ф20
ф20
88
 
0.12-0.55
24-204
100
S/SF/SA/SAF47
ф25
ф30 / ф25
100
160
0.18-0.75
24-204
150
S/SF/SA/SAF57
ф30
ф35 / ф30
112
200
0.75-1.5
24-204
250
S/SF/SA/SAF67
ф35
ф45 /ф40
140
200
0.75-3
24-285
460
S/SF/SA/SAF77
ф45
ф60 / ф50
180
250
0.75-7.5
24-385
1200
S/SF/SA/SAF87
ф60
ф70 / ф60
225
350
1.1-11
24-389
2000
S/SF/SA/SAF97
ф70
ф90 / ф70
280
450
1.5-18.5
24-389
3500

Worm gear reducer gearbox

A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
worm reducer

Viscosity

A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.

Self-locking function

Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
worm reducer

application

The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.

cost

The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
worm reducer

manufacturing

Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.
China Helical Worm Gearbox Coupled with Servo Motor Flange     worm gearbox efficiencyChina Helical Worm Gearbox Coupled with Servo Motor Flange     worm gearbox efficiency
editor by CX 2023-03-27

worm gear jack

As one of leading worm gear jack manufacturers, suppliers and exporters of products, We offer worm gear jack and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of worm gearjack

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