China 315/355/400 Centre Distance Worm Series Double Enveloping Worm Gear Worm Gearbox worm gearbox design

Merchandise Description

315/355/400 Centre Length Worm Collection Double Enveloping Worm Equipment Worm Gearbox

Solution Description

Collection C  double enveloping worm gear
Model: one hundred – 500
Ratio: 10 -sixty three
Output Torque : 683 – 51180 N.m
Score Power : forty seven/25HP(1.41Kw) – 597HP(448Kw)

1, Substantial torque double enveloping worm gear change toughest working condition .
2,Universal style double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
four, Greater driving performance than standard worm gear.
five, Growing loading capacity .
six, Strict quality take a look at just before shipping and delivery
7, Custom-made design and style for different software
8, Prolonged daily life provider interval
nine,suited value with moderated
10, reasonable value & substantial top quality

In a Worm Gearbox, Worm Reduction Gear Box, Worm Velocity Reducer and Equipment Motor Producer, three to 11 gear enamel are normally in get in touch with with the worm, based on the ratio. The improved number of driven gear enamel that are in make contact with with the worm significantly increases torque capacity also raises shock load resistance. In addition to escalating the quantity of pushed gear tooth in get in touch with with the worm, Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Equipment Motor Maker also will increase the contact spot on each and every equipment tooth. The actual places of instantaneous get in touch with amongst the worm threads and the pushed equipment tooth are strains. These lines of get in touch with move across the experience of the gear tooth as it progresses by means of its whole time of mesh with the worm. The strains of speak to in double-enveloping worm gearing are configured to improve the energy transmission capability and reduce the pressure on every equipment tooth.

 

 

Knowledge sheet on CUW double enveloping worm gear reducer :

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Energy Ratio Permitted Torque Bodyweight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
a hundred 28 one hundred ninety 48 1.41~eleven.five 10 .25~ 62 683-1094 42
125 32 225 fifty five two.42~19.seven 10 .25 ~ 62 1170~2221 65
140 38 255 sixty five three.ninety four~twenty five.nine 10 .25 ~ 62 1555 ~ 3473 85
one hundred sixty forty two 290 70 4.39~35.seven 10 .25 ~ 62 2143 ~4212 a hundred and twenty
180 forty eight 320 80 five.83~forty seven.five 10 .25 ~ 62 2812 ~ 5387 a hundred and seventy
two hundred 55 350 ninety seven.52 ~sixty one.two 10 .25 ~ 62 3624 ~6859 220
225 sixty 390 a hundred 9.9~81.four 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 twelve.9 ~105 10 .twenty five~ 62 6284~11892 380
280 70 480 one hundred twenty sixteen.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 a hundred and forty 22.5 ~183 10 .25 ~ 62 11068~ 19450 seven hundred
355 80 595 one hundred fifty 30~245 10 .25 ~ 62 14818 ~28014  1030
four hundred 90 660 one hundred seventy 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 one hundred 740 a hundred ninety forty two.6 ~347 10 .25 ~ 62 2571~39881 1980
500 a hundred and ten 815 210 fifty four.9 ~ 448 10 .25 ~ 62 27097~51180 2700

 

Gain: 
The advantage of CZPT Large Efficiency, Reduced Noice Cone Worm Series Worm Gearbox layout are remarkable. First, the complete load is divided between much more person equipment enamel, and the load is even more divided where tooth assist 2 lines of contact. This outstanding load distribution tremendously increases load carrying potential. Next, the enhanced torque throughput enables a scaled-down reducer to create the same amount of torque, ensuing in measurement and excess weight financial savings.
Double-enveloping worm gearing can have masses that would demand significantly bigger and heavier cylindrical worm gearing.

 

 Double-enveloping worm gearbox figure :

(Simply click on photo for much more details)

 

 

Our Solutions

With all our pursuits DNV-ISO 9001, SGS -accredited, we stand for best-good quality service. Entrusting your gearboxes to the treatment of our Companies.

Support safeguard your gearbox from put on and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox and so on to fit your software and meet your demands. 

These functions empower a reputable and secure provider life of above two hundred 000 operational hrs. 

Our clients have been positioning their have faith in in CZPT equipment models because 1997. Much more than five hundred 000 gear units of our gearbox are in use reliably around the planet, in many instances underneath very harsh conditions.

 

 

US $1,000-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700
US $1,000-2,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
worm reducerHollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducerDouble throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducerBrass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China 315/355/400 Centre Distance Worm Series Double Enveloping Worm Gear Worm Gearbox     worm gearbox designChina 315/355/400 Centre Distance Worm Series Double Enveloping Worm Gear Worm Gearbox     worm gearbox design
editor by czh 2023-01-25

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